The term “pyrolysis” implies the simultaneous physical and chemical alterations in the organic substances, that are in contact with extremely high temperatures. A continuous waste tire pyrolysis plant is actually a special tire recycling machine that implements the pyrolysis technology to recycle waste tires into carbon black and useful fuel oil. These appliances can cause fuel oil from waste plastics in an environmentally friendly manner. For this reason, they’re essential in dealing with the waste plastic disposal issue.
A continuous pyrolysis plant applies an entirely automatic process that can be remotely controlled using a computer or even a PLC (Programmable Logic Controller) system. Together with the continuous and automated feeding and discharge system, the equipment can keep the performance of your pyrolysis system 24/7 nonstop. In this post, we’ll look at the working procedure of the continuous pyrolysis plant and a few of the benefits it gives you.
The Working Process
- A plastic crusher is utilized to shred each of the available plastic into tiny plastic granules. The granules are then fed straight into the continuous pyrolysis plant through the plant’s feeding door.
- The machine’s feeding door is usually created with an inside screw to help you easily convey the tiny plastic granules into the plant’s first reactor. Each of the available plastic is able to be decomposed in extremely high temperatures via the first reactor, on the second, and so on until each of the plastic materials has undergone pyrolysis. Afterward, the complete carbon black powder will be automatically discharged in a separate carbon black tank.
- The oil gas available will completely be cooled through water circulation, as the extra pyrolysis gas will undergo recycling over the pipes into the burners to repeat the heating process. Most of the time, a continuous pyrolysis plant is made up of a water circulation system, with an additional pyrolysis gas recycling system. All of these assist you in saving on energy bills and water. Therefore, you’ll maximize your profits.
Benefits
- Reduced labor cost - Like mentioned earlier, a completely continuous plant is usually controlled by a PLC system and has automatic feeding, in addition to discharging system. Therefore, you just require a single or possibly a few workers to use the computer or PLC system. Due to the continuous process, it can also reduce energy and time.
- Big capacity and oil output– Also on account of developing a system that allows continuous feeding and discharging, as well as multiple reactor designs, the device can process a large capacity of waste tires every day. Since it provides complete pyrolysis of waste tires, the plant can generate high oil output.
- Internal rotating for convenient continuous operation – Unlike the external rotating system, where you must keep changing the seal material after a couple of days, implements from pyrolysis plant manufacturers the internal rotating method. You, therefore, don't need to be bothered about changing the sealing.
- Long working life – Within the continuous pyrolysis plant, indirect heat heating is used to heat the reactors. Consequently, the reactor won’t be considerably damaged, hence, allowing a lengthy usage life of the actual reactors.