The Continous Tyre Pyrolysis Plant is probably the ideal way to cope with waste including oil sludge, medical waste, rubber, plastic, and waste tyres. These plants were created with a variety of benefits.
To begin with, the continuous pyrolysis plants include a handling capacity that is large of 20-24t/d, making these plants the optimal solution for that large factories or businesses trying to dispose of huge amounts of waste.
This plant comes provided with a feeder that may be automatic. This provides a way to automatically feed the waste tyres in to the reactor, which drastically reduces costs and manpower. The fully continuous tyre pyrolysis plant also includes a shredder machine. This machine crushes the waste tyres into smaller items of around 40mm, which helps to increase the efficiency of pyrolysis.
These plants are also designed to run continuously for 24-hours every day without having to stop. This machine will be able to discharge slags and feed materials to the reactor simultaneously. If compared to the traditional types of pyrolysis plants, the continuous plants help to reduce fuels and time.
The most crucial benefit of the continuous pyrolysis plant involves the reactor which can be not rotary, but stable. This assists having a faster and more even heating from the reactor.
Operation Description From The Continous Tyre Pyrolysis Plant:
1. Pre-Treatment
Prior to the pyrolysis process may start, the waste tyres must undergo a pre-treatment phase. This consists of the shredder machine that fails the waste tyres into smaller bits of around 30 to 55mm.
2. Feeding The Raw Materials
After the pre-treatment phase, the waste materials are automatically fed to the reactor. The inlet door will then be sealed tightly to stop any gas leakages.
3. Pyrolysis
The reactor is first heated using a fuel source including wood, coal, fuel gas, or charcoal. The reactor gradually warms up and when the temperature rises to 250℃, the burning process produces an oil gas.
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4. Condensing
The oil gas produced within the reactor will then be sent into the condensing-system, the location where the gas is transformed into liquid oil.
5. Recovery Of Waste Gas
The gas that will not liquefy under standard pressure will be sent using a safety device back into the combustion system. This recycled gas is then used to supply the fuel the reactor, which saves on energy through the entire working process.
6. Discharge
The steel wire and carbon black will be automatically discharged, as well as any waste materials are sent into the reactor.
Final Products From Your Continous Tyre Pyrolysis Plant:
•Tyre Oil
This oil is utilized widely as being an industrial fuel material. The oil may also be further refined to gasoline or diesel, that is utilized in low-speed engines for example loading machines, road rollers, and digging machines.
•Carbon Black
The carbon black is utilized frequently to create the bricks produced from clay. It is also made into briquettes or pellets, for burning.
•Steel Wire
The reclaimed steel wire discharged from the continuous tyre pyrolysis plant is recycled again and used to produce iron and steel rods.
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